7-Day Delivery of Special Material PCBs and 1560mm Rigid PCB: PCBMASTER's Solution

2026-01-26 17:37:35

In December 2025, PCBMASTER successfully delivered two highly challenging orders for a Polish client. Through precise production planning, strict quality control, and highly efficient teamwork, PCBMASTER met all deadlines and earned the client’s trust and recognition.

Challenge One: Urgent Delivery of Special Material PCB

The first order was both urgent and complex. The client required a 4-layer PCB made with FR-4 CTI≥600 special material, and it had to meet IPC Class 3 quality standards.

The challenge here was that very few suppliers had this material in stock, and even if they did, their inventory was limited. Moreover, the client needed the delivery completed within a tight 7-8 day window.

Our Response: Precise Procurement and Precision Manufacturing

Regarding the procurement of the special material, thanks to PCBMASTERs ongoing close relationships with multiple suppliers, we were able to expedite the procurement process and arrange for expedited production. While waiting for the material, our engineering team had already begun preparing production plans and schedules.

In the production phase, to meet the tight 7-day deadline, we mobilized our most advanced equipment and production resources. During production, we implemented strict quality checks, including electrical performance, dimensional accuracy, and heat resistance tests, ensuring that every PCB met the IPC Class 3 standards.

In just 7 days, we completed production and delivery of the order.

FR-4 CTI≥600 special material PCB for high-quality, high-performance applications

Challenge Two: Custom Ultra-Long PCB

After successfully delivering the first order, the client’s trust in PCBMASTER grew rapidly. This time, they presented an even more complex request: to custom-manufacture a batch of 1560mm ultra-long PCBs. Manufacturing ultra-long PCBs is not just a matter of extending the length—it requires special equipment and materials, as traditional PCB production lines cannot handle such long boards.Requiring us to utilize advanced technical expertise and specialized equipment.

At the same time, the delivery timeline for this order was also extremely tight.

Our Response: Precision Manufacturing for Ultra-Long Dimensions

To meet this challenge, our engineering team quickly deployed specialized equipment designed to handle ultra-long PCBs.

Additionally, our quality monitoring team tracked every step of the production process in real-time, ensuring the length, thickness, and electrical performance of each PCB remained consistent and met the required standards.

Despite the tight production timeline, PCBMASTER successfully completed the custom ultra-long PCB production.

1560mm ultra-long PCBs for custom LED display solutions with precision manufacturing

Conclusion: PCBMASTER's Strength Drives Customer Success

Through the successful delivery of these two orders, PCBMASTER demonstrated our ability to help the client efficiently and effectively advance their projects. As the client aptly put it, “PCBMASTER’s high-quality, fast delivery has laid the foundation for our future cooperation.”

At PCBMASTER, we firmly believe that our clients' success is our success. Moving forward, we are committed to continuing to provide innovative and efficient PCB solutions that will help our clients thrive in an increasingly competitive market.

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