Unlock High Difficulty PCBs
Medical
PCB technology also plays an important role in medical treatment. For example, high-precision medical equipment such as electroencephalogram monitoring and magnetic resonance imaging requires high-density and high-performance PCBs to achieve accurate data transmission and processing. In addition, more and more miniature medical electronic devices have begun to be applied in fields such as drug release and disease diagnosis. These miniature devices also rely on PCB technology to fulfill their functions. This has put forward higher requirements for PCB research and development as well as manufacturing technologies. Higher-density and higher-performance PCBs are needed to achieve high-speed data transmission and processing. With many years of experience in the flexible manufacturing of high-reliability and high-stability PCB products, PCB MASTER focuses on the development, manufacturing and sales of high-density multi-layer PCB, HDI, rigid and flexible PCB products, and serves many medical electronics customers at home and abroad, and has been recognized and trusted by customers for a long time.


PCB-medical technical capability

Items

2024

2025

2026

volume

sample

volume

sample

volume

sample

Layer count

≤24L

≤36L

≤24L

≤36L

≤24L

≤36L

Dimension(mm)

Max

580*850mm

580*1100mm

580*1100mm

580*1100mm

580*1100mm

580*1100mm

Board thickness(mm)

Max

5mm

8mm

6mm

6mm

6mm

10mm

Min/Max copper thickness (OZ)

0.5/6

0.5/6

0.5/6

0.5/6

0.5/6

0.5/6

Layer registration(mm)

0.100

0.089

0.089

0.089

0.089

0.089

Back drill Stub(mm)

0.15±0.10

0.125±0.075

0.15±0.10

0.125±0.075

0.125±0.075

0.125±0.075

Aspect ratio

Drill size 0.15mm

16:1

20:1

16:1

20:1

18:1

23:1

Drill size 0.20mm

20:1

23:1

20:1

23:1

23:1

25:1

Laser drill size 0.2mm

1:1

1:1

1:1

1.2:1

1.2:1

1.2:1

lmpedance tolerance

Inner

±8%

±5%

±7%

±5%

±7%

±5%

Outer

±9%

±8%

±8%

±8%

±8%

±7%

Inner Min. line width/space

Copper thickness 0.5oZ (um)

76/76

66/76

76/76

66/76

76/76

66/76

Copper thickness 1.0oZ (um)

76/89

76/76

76/89

76/76

76/89

76/76

Outer Min. line width/space

Finish copper thickness 38-48um(um)

89/89

76/89

76/89

76/76

76/76

76/76

Finish copper thickness 48-58um(um)

100/100

89/100

89/100

89/89

89/89

89/89

Resin plug hole

Min plug hole size(mm)

0.2

0.15

0.2

0.15

0.15

0.15

Solder mask

Solder mask registration (um)

±35

±25

±25

±25

±25

±25

Min solder mask bright (mm)

0.075

0.064

0.075

0.05

0.064

0.05

Max plug aspect ratio

12:1

14:1

14:1

16:1

14:1

16:1

Special technology

POFV

 yes

 yes

 yes

 yes

 yes

 yes

N+N

 yes

 yes

 yes

 yes

 yes

 yes

 

FLEX technical capability

Items

2024

2025

2026

remark

volume

sample

volume

sample

volume

sample

Material

Flexible substrate

Non-adhesive substrate, 
adhesive substrate、LCP

Non-adhesive substrate, 
adhesive substrate、LCP

Non-adhesive substrate, 
adhesive substrate、LCP

 

Stiffener

PI、FR4、 steel、Aluminium

PI、FR4、 steel、Aluminium

PI、FR4、 steel、Aluminium

 

PP

Epoxy glue, acrylic glue

Epoxy glue, acrylic glue

Epoxy glue, acrylic glue

 

Covering film

Epoxy glue, acrylic glue

Epoxy glue, acrylic glue

Epoxy glue, acrylic glue

 

Layers

Flexible

4L

6L

8L

 

Thickness

Finished

Min 0.03mm

Min 0.03mm

Min 0.03mm

1L FLEX

Tolerance

Min ±0.015mm

Min ±0.015mm

Min ±0.015mm

 

Finished copper

Inner copper

1/3-1oZ

1/3-2oZ

1/3-2oZ

Base copper thickness

Outer copper

1/3-2oZ

1/3-3oZ

1/3-3oZ

Base copper thickness

Dimension

Min

20mm*20mm

10mm*10mm

5mm*5mm

 

Max

500mm*610mm

500mm*610mm

500mm*610mm

 

Trace width/distance

Inner layer

2mil/2mil

2mil/2mil

1.8mil/1.8mil

Finished copper 0.5oZ

Outer layer

2mil/2mil

2mil/2mil

1.8mil/1.8mil

Finished copper 1oZ

Finished hole

Drilling

Min 0.1mm

Min 0.1mm

Min 0.1mm

 

Laser drilling

Min 0.075mm

Min 0.075mm

Min 0.05mm

 

Thickness to diameter

Drilling

Max 1:1

Max 1:1

Max 1:1

 

Laser drilling

Max 12:1

Max 15:1

Max 15:1

 

Dielectric thickness

Flexible core

Min 0.0125mm

Min 0.0125mm

Min 0.0125mm

 

Dimensional tolerance

Laser cutting

±0.05mm

±0.05mm

±0.05mm

UV Laser cutting

 

Die-cutting

Min 0.05mm

Min 0.05mm

Min 0.05mm

Slow wire die cutting

 

Rigid-FLEX technical capability

Items

units

2024

2025

2026

volume

sample

volume

sample

volume

sample

Medium thickness(FLEX )

mm

0.025~0.10

0.025~0.15

0.025~0.15

0.013~0.15

0.013~0.15

0.013~0.15

Surface smoothness

um

50

50

50

30

30

30

Min distance hole to Window

mm

0.8

0.5

0.5

0.4

0.4

0.4

Min distance trace to Window

mm

0.4

0.2

0.2

0.2

0.2

0.2

Window Excess glue

mm

1.00

0.5

0.5

0.3

0.3

0.3

Min window width

mm

3.5

3

3

2.6

2.6

2.6

FLEX finished copper

oZ

0.5-2

0.5-2

0.33-2

0.33-2

0.33-2

0.33-2

Rigid finished copper

oZ

0.5-4

0.33-4

0.33-4

0.33-4

0.33-4

0.33-4

Min trace width/distance

mm

0.075/0.075

0.06/0.06

0.05/0.05

0.05/0.05

0.05/0.05

0.04/0.04

Min thickness

mm

0.35

0.3

0.3

0.25

0.25

0.25

Impedance

%

±10

±10

±8

±7

±7

±5

Warping

%

≤0.75

≤0.50

≤0.75

≤0.50

≤0.50

≤0.50

Min finished PTH

mm

0.15

0.1

0.15

0.1

0.1

0.1

Depth milling

mm

±0.075

±0.075

±0.075

±0.075

±0.075

±0.075

HDI-RF laser step

/

2step

3step

2step

3step

3step

3step

FLEX quantity (hinge)

/

≤4

≤6

≤6

≤8

≤8

≤10

FLEX quantity(bonding)

/

≤2

≤2

≤2

≤2

≤2

≤2

 

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